Vacuum Cup Laser WeldingAbstract: Vacuum cup welding system, Welding speed: 20-30mm/s.
Application Description
Vacuum Cup Specification Diameter: 175mm Height: 45mm
Standard Welding surface smooth. Pressure test (3Mpa).
Advantage Welding speed: 20-30mm/s
Technology
Difficulties 1.In the sheet metal industry, weld seam position deviations and plate deformation results in big weld gaps.
Solution Tip 1. Use mature fixture to compress weld gap to meet welding requirements.
Feature
1. Fixture compatibility design to meet the needs of product change. With real-time tracking device can guarantees the follow-up of focus and tracking welding position in real time.
2. Fiber laser welding machine, with high electro-optical conversion efficiency, high welding speed, large depth-to-width ratio, energy concentration, and small heat-affected zone, small volume, no consumables, and no maintenance.
3. Laser head with collimation system to facilitate the connection with the fiber laser welding machine; drawer-type protection lens can quickly replace and maintain the optical elements; air knife and coaxial gas protection function; CCD monitoring system the welding process can be monitored in real time.
System Including
This vacuum cup laser welding system includes laser welding machine, chiller, fixture, workstation, etc.
Solution Tips 1: Fixture coaxial gas blowing, excellent coaxiality of the fixture ensures welding effect
Features
1. The motion axis is driven by a servo motor and uses precision ball screws and linear guides as transmission elements. The precision is high and the speed is fast. The max dry running speed is 300mm/s. The positioning accuracy is ±0.03mm/min, repeat accuracy is ±0.02mm. The rotate is driven by servo and positioning accuracy is ±0.02mm/min.
2. Fiber laser welding machine, with high electro-optical conversion efficiency, high welding speed, large depth-to-width ratio, energy concentration, and small heat-affected zone, small volume, no consumables, and no maintenance.
3. Laser head with collimation system to facilitate the connection with the fiber laser welding machine; drawer-type protection lens can quickly replace and maintain the optical elements; air knife and coaxial gas protection function; CCD monitoring system the welding process can be monitored in real time.
System Including
This sensor laser welding (double position) system includes laser welding machine, double position worktable, chiller, etc.
Optical Communication Laser Welding Abstract: Optical communication welding system, Productivity/efficiency≥2PPM.
Application Description
Optical Communication Specification High: 0～100mm Diameter:φ0～φ80mm Optical Communication Parts TOSA, BOSA, ROSA, TO-CAN.
Advantage Welding points: 4 points/time Superior rate ≥99.8% Productivity/efficiency≥2PPM
Features
1. Optical Communication Laser Welding System is used for TO tube and Tube Core uniform distribution of 4 points spot welding. The working table can be automatically raised and rotated, and the welding of multiple layers or points can be achieved automatically. Controlled by PLC can be compatible with uniform distribution of 2 points or 3 points spot welding.
2. The worktable with PLC control has friendly operation interface and excellent ergonomics. With CCD coaxial monitoring system and image segmentation device, through the switching operation, the quality of each welding points can be observed simultaneously or separately on a monitor.
System Including
This optical communication laser welding system includes laser welding machine, laser head, adjustment frame of laser head (4D), monitor, electric cabinet, workstation, etc.
Motor Laser WeldingAbstract: Motor welding system, Welding speed: 8-10mm/s.
Application Description
Motor parts such as inductor and others.
Advantage Superior rate ≥99.8% Welding speed: 8-10mm/s
Process
E-type silicon steel sheet uploading
E-type silicon steel sheet welding
Manually assembly coil
Manually assembly spacer
I- type silicon steel sheet uploading and assembly
E-type and I- type silicon steel sheet laser welding
I- type top sheet laser welding
Semi-finished material and bottom plate uploading
CCD test
Manually unloading
System Including
This motor laser welding system includes laser welding machine, laser head, chiller, smoke purifier, E-type silicon steel sheet uploading and assembly mechanism, I-type silicon steel sheet uploading and assembly mechanism, bottom plate uploading and assembly mechanism, CCD, etc.
Advantage Superior rate ≥ 99% Productivity/efficiency ≤ 1S/PC
Technology
Difficulties 1. The substandard tin through rate; 2. The laser reflection and burns the components; 3. High temperatures cause the PVB board burns.
Solution Tips 1: Use special technology to improve the tin through rate. Tips 2: Use special spot to reduce reflection. Tips 3: Add the temperature control system to control temperature.
Features
1. Rotary double position design to improve efficiency; 2.Increasing safety light curtains to improve safety; 3.Test system of before welding and after welding to improve product superior rate; 4.Temperature control system to prevent board burning.
System Including
This micro switch laser welding system includes laser welding machine, workstation, etc.
This This Kitchen ventilator plate & oil tank laser welding system includes KUKA, workstation, laser welding machine, chiller, laser head, fixture, smoke purifier etc.
Weld strength: Endure 1.3MPa Water pressure within copper tube for 5 minutes
Auto correction on copper tube position range: 2mm
Lifetime: more than 7 years if work 20 hours a day.
1.2 Weldment: Solar collector specification
PART1
PART2
Description
plate
Tube
Material
Aluminum
Copper/Aluminum
Thickness
0.35-0.5mm
0.45-0.7mm
Max size
3000mm*1000mm
6-12.5mm
1.3 Parameters of laser machine were used for the welded connection
Distance of 2 impulse welding point is adjustable from 2mm to 15mm Welding point diameter: 0.75-1.2mm
2. Configuration
Laser machine (Main) : GZ-300W
Fiber input and output system
Laser output head
CCD display system
Laser machine(Accessory)
Chiller
CNC Worktable
Worktable
Control system
3. Layout：Floor space requires 13600mm*8000mm
4. The CNC worktable configuration
4.1 Enable enough length of solar collectors with big worktable
Self-developed models, the main rack made of high quality steel, computer gray appearance of the coating, the seal plate made of high quality Q235A steel plate, countertops flatness is± 0.06mm, Dimensions: (L * W * H): 11500 × 2800 × 1600 (mm)
4.2 Both cross tubes and straight tubes can be welded
Dual workstation, dual output head , 4D worktable, the output head can automatically rotate, suitable for solar collectors lateral, longitudinal welding, X, Y axis adopt servo drives, high precision ball screw and ball rail drive, X axis stroke 3000mm, Y axis stroke 1100mm,repeatly positioning accuracy±0.05mm; laser output head rotate automatically.
4.3 φ12 φ10 andφ8 tube clamping roller (specialized jig and fixture system) are available
Spacing distance of tubes turn left and right according to actual requirements, the laser head equipped with rollers (rollers run over tube during welding), ensure tube stick to plate tightly and welding well.
4.4 High stability of box structure and beams
Box structure base and beams using precision casting Aluminum alloy work platform, with annealing aging and vibration aging etc. eliminating stress process test.
4.5 Industrial PC control
Array point welding and straight line trajectory welding, welding trajectory are decided by CNC programming or teaching programming, welding process automation, welding procedures can be modified, you can set the operation and modify permissions;
4.6 Adjustable focal length
Laser output head can go up and down to adjust focal length, standard configuration 17-inch monitor.
Standard Bursting pressure ≥6bar Leakage pressure ≥ 4 bar Destruction torque ≥ 4N·M
Advantage Superior rate ≥99% Productivity/efficiency≥5PPM
Technology
Difficulties 1. During plastic welding the unsynchronized collapse results in substandard air impermeability.
Solution Tips 1: Design special fixture and use quasi-synchronous welding, so that the entire trajectory is uniformly heated and collapsed simultaneously. Tips 2: Use collapse automatic control technology to ensure welding quality and product size.
Features
Rotating double position design to improve efficiency;
Increasing safety light curtains to improve safety;
Use laser diode for welding, with small size, long life, good welding quality.
System Including
This connectThis electronic brake laser welding system includes laser welding machine, workstation, etc.
